Description
Diablo DJT102BF5 3-5/8″ 13 TPI Bi-Metal T-Shank Jig Saw Blades for Plexiglass 5-Pack
Eliminate melted edges, chipping, and cracked panels with the Diablo DJT102BF5 3-5/8" 13 TPI Bi-Metal T-Shank Jig Saw Blades for Plexiglass (5-Pack). Purpose-engineered for plastics fabricators, glaziers, sign makers, and finish carpenters, these specialty blades solve the most common challenge when cutting synthetic sheets: friction heat that fuses the cut line back together.
Featuring an ultra-hardened bi-metal cutting edge, these blades deliver up to 5X longer life than conventional high-carbon steel blades. The precision 13 TPI tooth geometry cuts smoothly through brittle acrylics and dense polymers without grabbing or shattering the material, while Diablo's non-stick Perma-SHIELD® coating significantly reduces friction and thermal buildup to ensure clean, melt-free cut edges. The universal T-shank design locks securely into all modern cordless and corded jig saws without slipping.
Key Features:
- Melt-Free Cutting Performance: Optimized blade geometry and tooth set clear plastic chips rapidly to prevent heat buildup and re-welding.
- Perma-SHIELD® Non-Stick Coating: Reduces cutting friction and protects against thermal stress, gumming, and corrosion.
- Ultra-Hardened Bi-Metal Teeth: Delivers up to 5X longer cutting life compared to standard high-carbon steel jigsaw blades.
- Clean, Chip-Free Finishes: 13 TPI pitch provides smooth, splinter-free cuts in cast acrylic, extruded acrylic, and polycarbonates.
- Universal T-Shank Compatibility: Fits all combo and T-shank cordless and corded jig saws from Milwaukee, DeWalt, Bosch, Makita, Festool, and more.
- Convenient 5-Blade Job Pack: Ensures you always have a sharp, dedicated plastic-cutting blade ready in your tool kit.
Specifications
| Specification | Details |
| Brand | Diablo Tools (Freud) |
| Model / MPN | DJT102BF5 |
| UPC | 008925143393 |
| Package Quantity | 5 Blades |
| Overall Length | 3-5/8 in. (92 mm) |
| Working Length | Approx. 2-5/8 in. (67 mm) |
| Teeth Per Inch (TPI) | 13 TPI |
| Tooth Material | Premium Bi-Metal (BIM) with Hardened Cutting Edge |
| Shank Type | Universal T-Shank |
| Blade Coating | Perma-SHIELD® Non-Stick Red Coating |
| Recommended Material Thickness | 5/64" to 3/4" (2 mm to 20 mm) |
| Primary Material Compatibility | Plexiglass, Cast & Extruded Acrylic, Polycarbonate (Lexan®), Lucite, Solid Plastics |
Frequently Asked Questions
Why do regular jigsaw blades melt plexiglass and acrylic?
Standard wood and metal blades generate high friction and lack the tooth geometry needed to eject plastic chips quickly. This causes heat to build up rapidly, melting the plastic and often fusing the seam back together behind the cut. The Diablo DJT102BF5 uses specialized tooth spacing and Perma-SHIELD® non-stick coating to keep the cut line cool and melt-free.
What tool setting should I use when cutting acrylic or plexiglass?
For the cleanest, chip-free finish, turn off orbital/pendulum action on your jig saw (set to 0) and use a slow-to-medium stroke speed. Let the blade cut without forcing downward pressure.
Will these blades fit my jigsaw?
Yes. The DJT102BF5 features a universal T-shank interface compatible with all standard T-shank and combo-shank jig saws, including models from Milwaukee, Bosch, DeWalt, Makita, RIDGID, and Festool.
Can this blade cut polycarbonate (Lexan)?
Yes. In addition to acrylic and plexiglass, this blade cuts polycarbonate sheets, PVC, Lucite, and other solid plastics within the 5/64" to 3/4" thickness range.
Can I use these blades to cut curves and shapes?
Yes. The 3-5/8" blade length offers enough rigidity for straight rip cuts while remaining nimble enough to cut smooth curves, radii, and cutouts in sheet plastic.
Product Specifications
category_bullets: |
Bi-metal construction delivers exceptional strength, flexibility, and long-lasting cutting life in tough materials Optimized 13 TPI tooth design engineered specifically for clean, melt-free cuts in plexiglass and plastics |
selling_points: |
✔ Melt-Free Plastic Cuts: 13 TPI design ensures smooth, clean edges in plexiglass ✔ Bi-Metal Durability: Flexible steel body resists breaking for extended blade life |
